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Experimental studies for verification of thermal effects in cutting

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Abstract

Investigations on metal-cutting machining processes that were conducted since the second half of the twentieth century have considerably contributed to disclosing the principles underlying the cutting process. Although numerous studies have been carried out on this subject, a generally valid model of the cutting process and the interactions in the separating processes does not exist yet. Such a model could guarantee the disclosure of the principles of thermodynamic interactions between the cutting process and the involved machine structure. This contribution is twofold and presents an experimental setup used to determine cutting forces and temperatures in orthogonal cutting processes. The results are then used as a reference for simulations made with the Discrete Element Method (DEM). The DEM is due to its meshless nature well suited to capture large deformations and rupture of material which is included very naturally. It is examined to which extent the measured results can be captured with the DEM model.

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Acknowledgments

The presented results were gained in the project HE 1656/90-1/3 and EB 195/6-1, EB 195/8-2/3 “Development and experimental verification of a simulation tool for the prediction and influence of dynamic and thermal interaction processes in cutting” within the priority program SPP 1180 Prediction and influence of interactions of structures and processes (ProWeSP), which was funded by the German Research Foundation (DFG). This support is highly appreciated and the authors thank the DFG and all partners in this SPP.

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Authors and Affiliations

  1. Institute for Machine Tools, University of Stuttgart, Holzgartenstraße 17, 70174, Stuttgart, Germany

    Uwe Heisel & Michael Storchak

  2. Institute of Engineering and Computational Mechanics, University of Stuttgart, Pfaffenwaldring 9, 70569, Stuttgart, Germany

    Peter Eberhard & Timo Gaugele

Authors
  1. Uwe Heisel
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  2. Michael Storchak
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  3. Peter Eberhard
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  4. Timo Gaugele
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Correspondence to Michael Storchak.

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Heisel, U., Storchak, M., Eberhard, P. et al. Experimental studies for verification of thermal effects in cutting. Prod. Eng. Res. Devel. 5, 507–515 (2011). https://doi.org/10.1007/s11740-011-0312-3

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  • DOI: https://doi.org/10.1007/s11740-011-0312-3

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