Skip to main content

Advertisement

Log in

Optimal production planning in a hybrid manufacturing and recovering system based on the internet of things with closed loop supply chains

  • Original Paper
  • Published:
Operational Research Aims and scope Submit manuscript

Abstract

During the last decades many companies have to retrieve and treat their end-of-use products when products leave their end users in order to contribute to environmental protection and avoid defiance of relevant legislations. The utilization of returned products in a proper way is the best choice to conform to the above requirement, and save the cost in the production and maintenance process as well. With the development of information technologies, especially the internet of things used in product life cycle data management, the product life cycle information can be tracked, detected, stored and used in the returned product process. In this paper, an integer linear programming model is presented based on the detail product information for the optimization of procurement, manufacturing, recovering and disposal decisions. The model considers three recovery options, several value levels of returns and the value deterioration during the processing time period in order to satisfy the products and components demand in the production planning. A numerical example and sensitivity analysis are used to illustrate the performance and applicability of the model.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  • Amin SH, Zhang GQ (2012) A proposed mathematical model for closed-loop network configuration based on product life cycle. Int J Adv Manuf Technol 58(5–8):791–801

    Article  Google Scholar 

  • Blackburn JD (2001) Limits of time-based competition: strategic souring decisions in make-to-stock manufacturing. Working Paper 01-19, Owen Graduate School of Management, Vanderbilt University, Nashville, TN

  • Blackburn JD, Guide VDR, Souza GC, Van Wassenhove LN (2004) Reverse supply chains for commercial returns. Calif Manag Rev 46(2):6–22

    Article  Google Scholar 

  • Comino S, Manenti FM (2014) Industrial organization of high-technology markets: the internet and information technologies. Edward Elgar Publishing Limited, Cheltenham

    Google Scholar 

  • Fleischmann M, Bloemhof-Ruwaard J, Dekker R et al (1997) Quantitative models for reverse logistics: a review. Eur J Oper Res 103(1):1–17

    Article  Google Scholar 

  • Fleischmann M, Krikke HR, Dekker R et al (2000) A characterization of logistics networks for product recovery. Omega Int J Manag Sci 28(6):653–666

    Article  Google Scholar 

  • Fleischmann M, Beullens P, Bloemhof-Ruwarrd JM, Van Wassenhove LN (2001) The impact of product recovery on logistics network design. Prod Oper Manag 10(2):156–173

    Article  Google Scholar 

  • Galbreth MR, Blackburn JD (2006) Optimal acquisition and sorting policies for remanufacturing. Prod Oper Manag 15(3):384–392

    Article  Google Scholar 

  • Gayen M, Pal AK (2009) A two ware house inventory model for deteriorating items with stock dependent demand rate and holding cost. Oper Res 9(2):153–165

    Google Scholar 

  • Georgiadis P, Vlachos D (2003) Analysis of the dynamic impact of environmental policies on reverse logistics. Oper Res 3(2):123–135

    Google Scholar 

  • Guide VDR, Jayaraman V (2000) Product acquisition management: current industry practice and a proposed framework. Int J Prod Res 38(16):3779–3800

    Article  Google Scholar 

  • Guide VDR, Van Wassenhove LN (2001) Managing product returns for remanufacturing. Prod Oper Manag 10(2):142–155

    Article  Google Scholar 

  • Guide VDR, Van Wassenhove LN (2006a) Closed-loop supply chains, feature issue (Part 1). Prod Oper Manag 15(3):345–350

    Article  Google Scholar 

  • Guide VDR, Van Wassenhove LN (2006b) Closed-loop supply chains, feature issue (Part 2). Prod Oper Manag 15(4):471–472

    Article  Google Scholar 

  • Guide VDR, Van Wassenhove LN (2009) The evolution of closed-loop supply chain research. Oper Res 57(1):10–18

    Article  Google Scholar 

  • Guide VDR, Jayaraman V, Srivastava R, Benton WC (2000) Supply-chain management for recoverable manufacturing systems. Interfaces 30(3):125–142

    Article  Google Scholar 

  • Guide VDR, Harrison TP, Van Wassenhove LN (2003) The challenge of closed-loop supply chains. Interfaces 33(6):3–6

    Article  Google Scholar 

  • Guide VDR, Souza GC, Van Wassenhove LN, Blackburn JD (2006) Time value of commercial production returns. Manag Sci 52(8):1200–1214

    Article  Google Scholar 

  • Gungor A, Gupta SM (1999) Issues in environmentally conscious manufacturing and product recovery: a survey. Comput Ind Eng 36(4):811–853

    Article  Google Scholar 

  • Ha SC, Choi JE (2002) A model design of the track & trace system for E-logistics. Oper Res 2(1):5–15

    Google Scholar 

  • Hosoda T, Disney SM, Gavirneni S (2015) The impact of information sharing, random yield, correlation, and lead times in closed loop supply chains. Eur J Oper Res 246(3):827–836

    Article  Google Scholar 

  • Jayant A, Gupta P, Garg SK (2012) Reverse logistics: perspectives, empirical studies and research directions. Int J Ind Eng Theory Appl Pract 19(10):369–388

    Google Scholar 

  • Jayaraman V (2006) Production planning for closed-loop supply chains with product recovery and reuse: an analytical approach. Int J Prod Res 44(5):981–998

    Article  Google Scholar 

  • Jedermann R, Behrens C, Westphal D, Lang W (2006) Applying autonomous sensor systems in logistics—combining sensor networks, RFIDs and software agents. Sens Actuator A-Phys 132(1):370–375

    Article  Google Scholar 

  • Jun HB, Kiritsis D, Xirouchakis P (2007a) Research issues on closed-loop PLM. Comput Ind 58(8–9):855–868

    Article  Google Scholar 

  • Jun HB, Shin JH, Kiritsis D, Xirouchakis P (2007b) System architecture for closed-loop PLM. Int J Comput Integr Manuf 20(7):684–698

    Article  Google Scholar 

  • Kenne JP, Dejax P, Gharbi A (2012) Production planning of a hybrid manufacturing–remanufacturing system under uncertainty within a closed-loop supply chain. Int J Prod Econ 135(1):81–93

    Article  Google Scholar 

  • Kiritsis D (2011) Closed-loop PLM for intelligent products in the ear of the internet of things. Comput Aided Des 43(5):479–501

    Article  Google Scholar 

  • Li X, Li YJ, Saghafian S (2013) A hybrid manufacturing/remanufacturing system with random remanufacturing yield and market-driven product acquisition. IEEE Trans Eng Manage 60(2):424–437

    Article  Google Scholar 

  • McFarlane D, Sarma S, Chirn JL, Wong CY, Ashton K (2003) Auto ID systems and intelligent manufacturing control. Eng Appl Artif Intell 16(4):365–376

    Article  Google Scholar 

  • Meyer GG, Framling K, Holmstrom J (2009) Intelligent products: a survey. Comput Ind 60(3):137–148

    Article  Google Scholar 

  • Minner S, Kiesmuller GP (2012) Dynamic product acquisition in closed loop supply chains. Int J Prod Res 50(11):2836–2851

    Article  Google Scholar 

  • Mitropoulos P, Giannikos I, Mitropoulos I (2009) Exact and heuristic approaches for the locational planning of an integrated solid waste management system. Oper Res 9(3):329–347

    Google Scholar 

  • Mohd-Yasin F, Khaw MK, Reaz MBI (2006) Techniques of RFID systems: architectures and Applications. Microw J 49(7):62–74

    Google Scholar 

  • Nenes G, Nikolaidis Y (2012) A multi-period model for managing used product returns. Int J Prod Res 50(5):1360–1376

    Article  Google Scholar 

  • Neto JQF, Walther G, Bloemhof J, van Nunen JAEE, Spengler T (2010) From closed-loop to sustainable supply chains: the WEEE case. Int J Prod Res 48(15):4463–4481

    Article  Google Scholar 

  • Ondemir O, Ilgin MA, Gupta SM (2012) Optimal end-of-life management in closed-loop supply chains using RFID and sensors. IEEE Trans Indus Inf 8(3):719–728

    Article  Google Scholar 

  • Ozceylan E, Paksoy T (2014) Interactive fuzzy programming approaches to the strategic and tactical planning of a closed-loop supply chain under uncertainty. Int J Prod Res 52(8):2363–2387

    Article  Google Scholar 

  • Parlikad AK, McFarlane D (2007) RFID-based production information in end-of-life decision making. Control Eng Pract 15(11):1348–1363

    Article  Google Scholar 

  • Ramudhin A, Paquet M, Artiba A et al (2008) A generic framework to support the selection of an RFID-based control system with application to the MRO activities of an aircraft engine manufacturer. Prod Plan Control 19(2):183–196

    Article  Google Scholar 

  • Ranta T, Fohr J, Karttunen K et al (2014) Radio frequency identification and composite container technology demonstration for transporting logistics of wood biomass. J Renew Sustain Energy 6(1):013115

    Article  Google Scholar 

  • Salema MIG, Povoa APB, Novais AQ (2009) A strategic and tactical model for closed-loop supply chains. OR Spectrum 31(3):573–599

    Article  Google Scholar 

  • Salema MIG, Povoa APB, Novais AQ (2010) Simultaneous design and planning of supply chains with reverse flows: a generic modeling framework. Eur J Oper Res 203(2):336–349

    Article  Google Scholar 

  • Sarma S, Brock DL, Ashton K (2000) The networked physical world. TR MIT-AUTOID-WH-001, MIT Auto-ID Center

  • Savage M (2005) Implementation of waste electric and electronic equipment directive in EU 25. Technical report, European Commission, Joint Research Centre

  • Sun XC, Li YJ, Govindan K, Zhou YC (2013) Integrating dynamic acquisition pricing and remanufacturing decisions under random price-sensitive returns. Int J Adv Manuf Technol 68(1–4):933–947

    Article  Google Scholar 

  • Teunter RH, Flapper SDP (2011) Optimal core acquisition and remanufacturing policies under uncertain core quality fractions. Eur J Oper Res 210(2):241–248

    Article  Google Scholar 

  • Wong CY, McFarlane D, Zaharudin AA, Agarwal V (2002) The intelligent product driven supply chain. IEEE Int Conf Syst Man Cybern 4:6

    Google Scholar 

  • Xu DF, Li Q, Jun HB, Browne J, Chen YL, Kiritsis D (2009) Modelling for product information tracking and feedback via wireless technology in closed-loop supply chains. Int J Comput Integr Manuf 22(7):648–670

    Article  Google Scholar 

  • Yang XY, Moore P, Chong SK (2009) Intelligent products: from lifecycle data acquisition to enabling product related services. Comput Ind 60(3):184–194

    Article  Google Scholar 

  • Yang L, Yang SH, Plotnick L (2013) How the internet of things technology enhances emergency response operations. Technol Forecast Soc Change 80(9):1854–1867

    Article  Google Scholar 

  • Zhou SX, Yu YK (2011) Optimal product acquisition, pricing, and inventory management for systems with remanufacturing. Oper Res 59(2):514–521

    Article  Google Scholar 

Download references

Acknowledgments

This work is supported by the National Natural Science Foundation of China (Nos. 71231004, 71521001, 71171071, and 71501058), and the Humanities and Social Sciences Foundation of the Chinese Ministry of Education (No. 15YJC630097). Panos M. Pardalos is partially supported by the project of “Distinguished International Professor by the Chinese Ministry of Education” (MS2014HFGY026).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Chang Fang.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fang, C., Liu, X., Pei, J. et al. Optimal production planning in a hybrid manufacturing and recovering system based on the internet of things with closed loop supply chains. Oper Res Int J 16, 543–577 (2016). https://doi.org/10.1007/s12351-015-0213-x

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12351-015-0213-x

Keywords

Navigation