Skip to main content
Log in

Blocking policies in pharmaceutical transfer lines

  • Published:
Annals of Operations Research Aims and scope Submit manuscript

Abstract

In this study, we present cases from the pharmaceutical industry involving buffers and blocking. The industry has many dedicated production lines, aseptic transfer lines (production of injectables) and robotic cells (sample preparation in laboratories). In many cases, the lines are fast (500-1000 units/minute) and they are stopped entirely when a machine fails. Also, there are many lines having medium speed which are controlled by using circular, secondary (and dynamic in size at times) buffers. Good Manufacturing Practice (GMP) forces the industry to work with certain policies such as scrapping upon failure as well as stopping the immediate upstream machines while clearing the buffers. We will present analytical results for some of the above scenarios.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J.A. Silver and R. Clarkson, Manufacture of Compressed Tablets, F.J. Stoke Machine Co., Philadelphia, 1944.

    Google Scholar 

  2. J.R. Wood, Tablet Manufacture: Its History, Pharmacy and Practice, J.B. Lippincott Co., Philadelphia, 1906.

    Google Scholar 

  3. Proceedings of the Convention for the Mutual Recognition of Inspections in Respect of the Manufacture of Pharmaceutical Products, Requirements of Good Manufacturing Practice and Quality Control in the Production of Biological Products, Frankfurt, 1984.

  4. R. Howard and P.E. Leary, Strategies in pharmaceutical packaging line automation, Pharmaceutical Engineering (May/June 1995)8 - 18.

  5. M. Yelvigi, Principles of process automation for liquid and solid dosage forms, Pharmaceutical Technology (March 1984) 84.

  6. J.A. Buzacott and J.G. Shanthikumar, Stochastic Models of Manufacturing Systems, Prentice-Hall, 1993.

  7. J.A. Buzacott, Optimal operating rules for automated manufacturing systems, IEEE Transactions on Automatic Control 27(1982)80 - 85.

    Google Scholar 

  8. A.P. Viladzievskii, Losses of working time and the division of automatic lines into sections, Stankii Instrument 36(1953)470 - 477.

    Google Scholar 

  9. E. Koenigsberg, Production lines and internal storage: A review, Management Science 5(1959) 410- 433.

    Google Scholar 

  10. B.A. Sevast'Yanov, How bunker capacity influences the average standstill time of an automatic machine tool line, Teoriya Veroyatnostey i ee Primeneniya 7(1962)429 - 438 (English translation: Theory of Probability and its Applications).

  11. J.A. Buzacott, Automatic transfer lines with buffer stocks, Int. J. of Production Research 5(1967) 183 - 200.

    Google Scholar 

  12. J.A. Buzacott, Prediction of the efficiency production systems without internal storage, Int. J. of Production Research 6(1968)173 - 188.

    Google Scholar 

  13. Y. Dallery and S.B. Gershwin, Manufacturing flow line systems: A review of models and analytical results, MIT Laboratory for Manufacturing and Productivity, LMP-91-002, 1991.

  14. G.T. Artamanov, Productivity of a two-instrument discrete processing line in the presence of failures (English translation), Cybernetics 12(1977)464 - 468.

    Google Scholar 

  15. J.A. Buzacott and L.E. Hanifin, Models of automatic transfer lines with inventory banks - a review and comparison, IIE Transactions 10(1978)197 - 207.

    Google Scholar 

  16. A. Dudick, Fixed cycle production systems with in-line inventory and limited repair capability, Ph.D. Thesis, Columbia University, 1979.

  17. S.B. Gershwin and I.C. Schick, Modeling and analysis of three-stage transfer lines with unreliable machines and finite buffers, Operations Research 31(1983)354 - 380.

    Google Scholar 

  18. E.J. Muth, The reversibility property of production lines, Management Science 25(1979)152 - 158.

    Google Scholar 

  19. W.K. Gordon and G.F. Newell, Cyclic queueing systems with restricted length queues, Operations Research 15(1967)266 - 277.

    Google Scholar 

  20. K. Okamura and H. Yamashina, Analysis of the effect of buffer storage capacity in transfer line systems, AIIE Transactions 9(1977)127-135.

    Google Scholar 

  21. J.G. Shanthikumar and C.C. Tien, An algorithmic solution to two-stage transfer lines with possible scrapping of units, Management Science 29(1983)1069 - 1086.

    Google Scholar 

  22. S. Yeralan and E. Muth, A general model of a production line with intermediate buffer and station breakdowns, IIE Transactions 19(1987)130 - 139.

    Google Scholar 

  23. T.J. Sheskin, Allocation of interstage storage along an automatic production line, AIIE Transactions 8(1976)146-152.

    Google Scholar 

  24. A.L. Soyster, J.W. Schmidt and M.W. Rohrer, Allocation of buffer for a class of fixed cycle of production systems, AIIE Transactions 11(1979)140 - 146.

    Google Scholar 

  25. S.B. Gershwin, An efficient decomposition method for the approximate evaluation of tandem queues with finite storage space and blocking, Operations Research 35(1987)291 - 305.

    Google Scholar 

  26. Y. Dallery, R. David and X.L. Xie, An efficient algorithm for analysis of transfer lines with unreliable machines and finite buffers, IIE Transactions 20(1988)280 - 283.

    Google Scholar 

  27. M. Jafari and J.G. Shanthikumar, An approximate model of multi-stage automatic transfer lines with possible scrapping of work pieces, IIE Transactions 19(1987)252 - 265.

    Google Scholar 

  28. E. Dogan and T. Altiok, Output rate of a two-machine transfer line with a buffer clearing policy, Working Paper 94-110, Department of Industrial Engineering, Rutgers University, 1994.

  29. E. Dogan and T. Altiok, Approximate analysis of transfer lines with finite buffers, Transactions on Operational Research 7(1995)13 - 43.

    Google Scholar 

  30. S. Yeralan and E. Muth, A general model of a production line with intermediate buffer and station breakdowns, IIE Transactions 19(1987)130 - 139.

    Google Scholar 

  31. E. Dogan, Performance analysis and design issues in transfer lines, Ph.D. Dissertation, Department of Industrial and Systems Engineering, Rutgers University, 1995, pp. 100–101.

  32. E. Dogan and T. Altiok, Gradient estimation of output rate with respect to repair rates in transfer lines, Technical Paper, Department of Industrial Engineering, Rutgers University, 1994.

Download references

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Dogan-Sahiner, E., Altiok, T. Blocking policies in pharmaceutical transfer lines. Annals of Operations Research 79, 323–347 (1998). https://doi.org/10.1023/A:1018983024118

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1023/A:1018983024118

Keywords

Navigation