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Layered tetrahedral meshing of thin-walled solids for plastic injection molding FEM

Published: 13 June 2005 Publication History

Abstract

This paper describes a method for creating a well-shaped, layered tetrahedral mesh of a thin-walled solid by adapting the surface triangle sizes to the estimated wall thickness. The primary target application of the method is the finite element analysis of plastic injection molding, in which a layered mesh improves the accuracy of the solution. The edge lengths of the surface triangles must be proportional to the thickness of the domain to create well-shaped tetrahedrons; when the edge lengths are too short or too long, the shape of the tetrahedron tends to become thin or flat. The proposed method creates such a layered tetrahedral mesh in three steps: (1) create a preliminary tetrahedral mesh of the target geometric domain and estimate thickness distribution over the domain; (2) create a non-uniform surface triangular mesh with edge length adapted to the estimated thickness, then create a single-layer tetrahedral mesh using the surface triangular mesh; and (3) subdivide tetrahedrons of the single-layer mesh into multiple layers by applying a subdivision template. The effectiveness of the layered tetrahedral mesh is verified by running some experimental finite element analyses of plastic injection molding.

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  • (2009)An anisotropic scale-invariant unstructured mesh generator suitable for volumetric imaging dataJournal of Computational Physics10.1016/j.jcp.2008.09.030228:3(619-640)Online publication date: 1-Feb-2009

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cover image ACM Conferences
SPM '05: Proceedings of the 2005 ACM symposium on Solid and physical modeling
June 2005
287 pages
ISBN:1595930159
DOI:10.1145/1060244
Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

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Publication History

Published: 13 June 2005

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Author Tags

  1. finite element method
  2. plastic injection molding
  3. tetrahedral mesh

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SPM05
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SPM05: 2005 ACM Symposium on Solid and Physical Modeling
June 13 - 15, 2005
Massachusetts, Cambridge

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  • (2009)An anisotropic scale-invariant unstructured mesh generator suitable for volumetric imaging dataJournal of Computational Physics10.1016/j.jcp.2008.09.030228:3(619-640)Online publication date: 1-Feb-2009

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