skip to main content
10.1145/3396743.3396746acmotherconferencesArticle/Chapter ViewAbstractPublication PagesmsieConference Proceedingsconference-collections
research-article

Improvement of Non-oil Ethylene Propylene Diene Monomers Mixing Process

Authors Info & Claims
Published:29 May 2020Publication History

ABSTRACT

This research aims to study the factors affecting the mixing efficiency of the case study company and to improve the non-oil EPDM mixing process by applying the Six Sigma concept. Five systematic steps are conducted to apply the Six Sigma approach, i.e., define, measure, analyze, improve and control. After applying the DMAIC steps, wastes occurred in the process are substantially reduced by shifting the Mooney viscosity mean to be near or on the target value as reflected from increased process capability index (Cpk) from -1.25 to 3.92. In addition, the result of the response surface method reveals the appropriate process parameter setting as follows: mixing time~14 (min.), Nip gap~1.10 (mm.) and Number of passes~9 (pass.). The result also shows that the standard deviation is decreased from 0.45 to 0.30.

References

  1. Karakhan, A. A., & Alsaffar, A. E. (2013). Measure and analyze the problems of concrete mixture production via Six Sigma DMAIC tools: Central concrete mix plant as a case study. In Applied Mechanics and Materials (Vol. 313, pp. 771-776). Trans Tech Publications. DOI= https://doi.org/10.4028/www.scientific.net/AMM.313--314.771.Google ScholarGoogle ScholarCross RefCross Ref
  2. Indrawati, S., & Ridwansyah, M. (2015). Manufacturing continuous improvement using lean six sigma: An iron ores industry case application. Procedia Manufacturing, 4, 528--534. DOI= https://doi.org/10.1016/j.promfg.2015.11.072.Google ScholarGoogle ScholarCross RefCross Ref
  3. Dale, B. G., Van Der Wiele, T., & Van Iwaarden, J. (2007). Managing quality. John Wiley & Sons.Google ScholarGoogle Scholar
  4. Montgomery, D. C. (2013). Montgomery Design and Analysis of Experiments Eighth Edition. Arizona State University. Copyright, 2009(2005), 2001.Google ScholarGoogle Scholar
  5. Nakajima, N. (2000). Science and practice of rubber mixing. iSmithers Rapra Publishing.Google ScholarGoogle Scholar
  6. Funt, J. M. (2009). Mixing of rubber. Smithers Rapra Technology.Google ScholarGoogle Scholar
  7. Kenett, R. S. (2010). The Six Sigma Handbook. Quality Progress, 43(9), 76.Google ScholarGoogle Scholar
  8. Montgomery, D. C. (2009). Introduction to statistical quality control 7th Edition. John Wiley & Sons.Google ScholarGoogle Scholar

Index Terms

  1. Improvement of Non-oil Ethylene Propylene Diene Monomers Mixing Process

          Recommendations

          Comments

          Login options

          Check if you have access through your login credentials or your institution to get full access on this article.

          Sign in
          • Published in

            cover image ACM Other conferences
            MSIE '20: Proceedings of the 2020 2nd International Conference on Management Science and Industrial Engineering
            April 2020
            341 pages
            ISBN:9781450377065
            DOI:10.1145/3396743

            Copyright © 2020 ACM

            Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

            Publisher

            Association for Computing Machinery

            New York, NY, United States

            Publication History

            • Published: 29 May 2020

            Permissions

            Request permissions about this article.

            Request Permissions

            Check for updates

            Qualifiers

            • research-article
            • Research
            • Refereed limited
          • Article Metrics

            • Downloads (Last 12 months)3
            • Downloads (Last 6 weeks)0

            Other Metrics

          PDF Format

          View or Download as a PDF file.

          PDF

          eReader

          View online with eReader.

          eReader