ABSTRACT
This research aims to study the factors affecting the mixing efficiency of the case study company and to improve the non-oil EPDM mixing process by applying the Six Sigma concept. Five systematic steps are conducted to apply the Six Sigma approach, i.e., define, measure, analyze, improve and control. After applying the DMAIC steps, wastes occurred in the process are substantially reduced by shifting the Mooney viscosity mean to be near or on the target value as reflected from increased process capability index (Cpk) from -1.25 to 3.92. In addition, the result of the response surface method reveals the appropriate process parameter setting as follows: mixing time~14 (min.), Nip gap~1.10 (mm.) and Number of passes~9 (pass.). The result also shows that the standard deviation is decreased from 0.45 to 0.30.
- Karakhan, A. A., & Alsaffar, A. E. (2013). Measure and analyze the problems of concrete mixture production via Six Sigma DMAIC tools: Central concrete mix plant as a case study. In Applied Mechanics and Materials (Vol. 313, pp. 771-776). Trans Tech Publications. DOI= https://doi.org/10.4028/www.scientific.net/AMM.313--314.771.Google ScholarCross Ref
- Indrawati, S., & Ridwansyah, M. (2015). Manufacturing continuous improvement using lean six sigma: An iron ores industry case application. Procedia Manufacturing, 4, 528--534. DOI= https://doi.org/10.1016/j.promfg.2015.11.072.Google ScholarCross Ref
- Dale, B. G., Van Der Wiele, T., & Van Iwaarden, J. (2007). Managing quality. John Wiley & Sons.Google Scholar
- Montgomery, D. C. (2013). Montgomery Design and Analysis of Experiments Eighth Edition. Arizona State University. Copyright, 2009(2005), 2001.Google Scholar
- Nakajima, N. (2000). Science and practice of rubber mixing. iSmithers Rapra Publishing.Google Scholar
- Funt, J. M. (2009). Mixing of rubber. Smithers Rapra Technology.Google Scholar
- Kenett, R. S. (2010). The Six Sigma Handbook. Quality Progress, 43(9), 76.Google Scholar
- Montgomery, D. C. (2009). Introduction to statistical quality control 7th Edition. John Wiley & Sons.Google Scholar
Index Terms
- Improvement of Non-oil Ethylene Propylene Diene Monomers Mixing Process
Recommendations
Repository mining and Six Sigma for process improvement
In this paper, we propose to apply artifact mining in a global development environment to support measurement based process management and improvement, such as SEI/CMMI's GQ(I)M and Six Sigma's DMAIC. CMM has its origins in managing large software ...
Quantitative Process Improvement in XP Using Six Sigma Tools
ICIS '08: Proceedings of the Seventh IEEE/ACIS International Conference on Computer and Information Science (icis 2008)XP (eXtreme Programming) has been used for reducing defects and dealing with changing customer requirements effectively. It has been well known for its defect reduction capability. But, software can be made more reliable by means of process improvement. ...
Case Study: Quality Improvement of Yamato NN Chair at PT Chitose Internasional Tbk
IEIM 2021: 2021 The 2nd International Conference on Industrial Engineering and Industrial ManagementThis study is performed for the quality improvement for Yamato NN Chair at PT Chitose Internasional Tbk. It is one of many large companies in Bandung which focuses on the furniture industry. Its folding chairs have become an icon of the company. The ...
Comments