skip to main content
10.1145/3400934.3400978acmotherconferencesArticle/Chapter ViewAbstractPublication PagesapcoriseConference Proceedingsconference-collections
research-article

PLD Nd: YAG Process for Coating Pin Insert SKD 61 which used for Aluminum Die Casting

Authors Info & Claims
Published:25 August 2020Publication History

ABSTRACT

PLD Nd: YAG is one of the most common types of laser which is now used for many applications. In the manufacturing industry, this kind of laser is used for engraving, etching, marking a variety of metals and plastics, or for metal surface enhancement by thin-film deposit. Nd: YAG (Neodymium - doped yttrium aluminum garnet; Nd: Y3 Al5 O12) is a dominant solid-state laser material, which used as a lasing medium. YAG is a stable, very hard, isotropic crystal, with high optical quality. The power density required to create such a laser beam depends on the properties of the target material, the laser wavelength, and the laser energy.

The thin film which is made from PLD Nd: YAG will be used as a coating film for insert pin SKD 61. Insert pin SKD 61 is a tool steel pin used at the Aluminum Casting Industry, which the function as a die component. With this coating research, there is a possibility to increase several pin surfaces mechanical properties such as hardness, roughness, together with adhesion capability, support by microstructure and chemical composition of the coating film.

The research stage was carried out by making a research sample, which is made from SKD 61, coat by AlCr 70:30. PLD Nd: YAG process with 2 types of wavelength (1064 nm & 532 nm), 2 group energies (90 m Joule - 120 m Joule - 140 m Joule for 1064 nm wavelength, and 50 m Joule - 70 m Joule - 90 m Joule for 532 nm wavelength), in a vacuum. The deposition of thin layer samples was characterized using FESEM, SEM, EDS, VDI, Roughness tester and Micro Hardness Vickers. The characterization testing was done at the Research Centre for Physics LIPI and PT XYZ Laboratory.

FESEM results came out with some amorf material from 1064 nm group wavelength, and some melt material from 532 nm group wavelength. SEM-EDS results came out with fine surface from 1064 nm wavelength and coarse surface from 532 nm wavelength. The chemical composition is relatively stable with AlCr 70:30.as the thin film. The average surface hardness of the 1064 nm group is 561 HV, which is harder than 499 HV from the 532 nm group. Also, the adhesion capability of 1064 nm group is HF1, the same with 532 nm group which is HF1. The surface roughness of the 1064 nm group is 0,051 μ m (Ra), smoother than 532 nm group which is 0,907 μ m (Ra).

References

  1. Pokropivny, V., et al., 2007. Introduction to nanomaterials and nanotechnology. Tartu University Press Ukraine.Google ScholarGoogle Scholar
  2. Yang, X., et al., 2000. Pulsed laser deposition of aluminum tris-8-hydroxyquinline thin films. Thin Solid Films. 358(1-2): p. 187--190.Google ScholarGoogle ScholarCross RefCross Ref
  3. Willmott, P. and J. Huber, 2000. Pulsed laser vaporization and deposition. Reviews of Modern Physics. 72(1): p. 315.Google ScholarGoogle ScholarCross RefCross Ref
  4. Chrisey, D.B. and G.K. Hubler, 1994. Pulsed laser deposition of thin films.Google ScholarGoogle Scholar
  5. Schneider, C.W. and T. Lippert, 2010. Laser ablation and thin film deposition, in Laser Processing of Materials. Springer. p. 89--112.Google ScholarGoogle Scholar
  6. Canavarro, D., 2015. Pulsed Laser Deposition.Google ScholarGoogle Scholar
  7. Geusic, J., H. Marcos, and L. Van Uitert, 1964. Laser oscillations in Nd-doped yttrium aluminum, yttrium gallium and gadolinium garnets. Applied Physics Letters, 4(10): p. 182--184.Google ScholarGoogle ScholarCross RefCross Ref
  8. Koechner, W., 2013. Solid-state laser engineering. Vol. 1: Springer.Google ScholarGoogle Scholar
  9. Zarem, H., K. Vahala, and A. Yariv, 1989. Gain spectra of quantum wires with inhomogeneous broadening. IEEE journal of quantum electronics. 25(4): p. 705--712.Google ScholarGoogle Scholar
  10. Eason, R., 2007. Pulsed laser deposition of thin films: applications-led growth of functional materials: John Wiley & Sons.Google ScholarGoogle Scholar
  11. Han, Q.-y., 2015. Mechanism of die soldering during aluminum die casting. China foundry. 12(2).Google ScholarGoogle Scholar
  12. Khun, N., et al., 2017. Effect of heat treatment temperature on microstructure and mechanical and tribological properties of cold sprayed Ti-6Al-4V coatings. Tribology Transactions. 60(6): p. 1033--1042.Google ScholarGoogle ScholarCross RefCross Ref
  13. Park, S., M. Kim, and C. Park, 2007. Mechanical properties and microstructure evolution of the nano WC-Co coatings fabricated by detonation gun spraying with post heat treatment. Materials Science and Engineering: A. 449: p. 894-897Google ScholarGoogle ScholarCross RefCross Ref

Index Terms

  1. PLD Nd: YAG Process for Coating Pin Insert SKD 61 which used for Aluminum Die Casting

    Recommendations

    Comments

    Login options

    Check if you have access through your login credentials or your institution to get full access on this article.

    Sign in
    • Published in

      cover image ACM Other conferences
      APCORISE '20: Proceedings of the 3rd Asia Pacific Conference on Research in Industrial and Systems Engineering
      June 2020
      410 pages
      ISBN:9781450376006
      DOI:10.1145/3400934

      Copyright © 2020 ACM

      Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

      Publisher

      Association for Computing Machinery

      New York, NY, United States

      Publication History

      • Published: 25 August 2020

      Permissions

      Request permissions about this article.

      Request Permissions

      Check for updates

      Qualifiers

      • research-article
      • Research
      • Refereed limited

      Acceptance Rates

      APCORISE '20 Paper Acceptance Rate68of110submissions,62%Overall Acceptance Rate68of110submissions,62%
    • Article Metrics

      • Downloads (Last 12 months)1
      • Downloads (Last 6 weeks)0

      Other Metrics

    PDF Format

    View or Download as a PDF file.

    PDF

    eReader

    View online with eReader.

    eReader