Muhammad Rangga
ABSTRACT
Optimization is one of the main keys to the success of the optimization process in CNC machines in the industrial field and provides information gain optimization control to improve product quality. Some benefits that can be obtained from optimization are speed and accuracy in product design and production processes. In the production process, a test of the desired quality is carried out. The international ISO rules machine tools especially, CNC milling machines using International Standard ISO 10791--7: 2014 Test condition for machining centres - Part 7: Accuracy of finished test pieces rules have concentricity of external circle under 25 μm. This maintenance case, use the method by increasing or decreasing the gain adjustment on the CNC milling machine input panel. This work was adjusting to find gain optimization settings using two methods, namely the Ballbar and the CMM measurement, to diagnose the CNC milling machine. Ballbar measurement to analyze the results of servo mismatch and circularity without trimming load, while CMM measurement to measurement through products produced on Fanuc CNC milling machine, the result is a trend of graphic error resulting in circularity error results. The best results on "Loop Gain Parameter - System V" which have circularity results on the Ballbar and CMM of 20 μm and 13 μm, it has circularity values below 25 μm at International Standard ISO 10791--7: 2014 Test condition for machining centres - Part 7: Accuracy of finished test pieces as a rule on CNC machines in the adjustment loop gain parameter.
- S. Huang, T.W. Ching, W. Li, B. Deng, "Overview of Linear Motors for Transportation Applications," Proceedings of the IEEE, 27th International Symposium on Industrial Electronics (ISIE), 2018.Google Scholar
- A. Aiman, J. Nebojsa, "Modeling and Simulation of a Superconductive Linear Motor" Proceedings of the American Society of Mechanical Engineers, 2020.Google Scholar
- International Standard "ISO 10791--7 Test condition for machining centres -Part 7: Accuracy of finished test pieces", 2014.Google Scholar
- Afisha, Rifqi. "Implementation of Renishaw QC 20 W Ballbar Calibrator on Servo Mismatch for The Motion Axis X-Z on CNC Lathe". University of Al Azhar Indonesia:South Jakarta, 2018.Google Scholar
- GE FANUC Automation, "GFZ 65150e/03 Series AC Servo Motor", 1997.Google Scholar
- FANUC, "Alfa Series AC Servo Motor Parameter Manual. GFZ-65150E/03", 1997.Google Scholar
- GE FANUC Automation, "FANUC AC SERVO MOTOR αi series. B65262EN/06".Google Scholar
- J. O. Oludayo, "PID Control of Brushless DC Motor and Robot Trajectory Planning and Simulation with Matlab/Simulink", University of Applied Sciences, 2009.Google Scholar
- H. Zasvia, Wildian, "Making and Characterization of LVDT a Sensor Distance", University of Andalas, Padang, 2013.Google Scholar
- Nasril, A. Rianto, and T. Alhady, "Evaluasi Ketidak Seimbangan Respon Servo Mesin Perkakas CNC Dengan Metoda Ballbar", PKIM, 2018.Google Scholar
- RENISHAW. Datasheets Renishaw Ballbar Software.Google Scholar
Index Terms
- Gain Optimization for Cutting Tests on CNC Machine Using the Ballbar Method with CMM Machine Measurements
Recommendations
Kinematics Modeling and Post-Processing Method of Five-Axis CNC Machine
ETCS '09: Proceedings of the 2009 First International Workshop on Education Technology and Computer Science - Volume 01Five-axis complex surface machining on a Computer Numerically Controlled (CNC) machine needs CAD/CAM system for the cutter location and orientation data. Since these data are defined with respect to the coordinate system of work-piece, they need to be ...
An intelligent NC program processor for CNC system of machine tool
NC program interpreting is one of the most important tasks of CNC in machine tool system. The existing CNC systems only support vendor-specific NC program input, which restrict the applying of other similar functional NC programs with different program ...
Virtual Simulation Machining on Spiral Bevel Gear with New Type Spiral Bevel Gear Milling Machine
ICMTMA '09: Proceedings of the 2009 International Conference on Measuring Technology and Mechatronics Automation - Volume 02Spiral bevel gear milling machine is one typical representative of complex manufacturing equipments, it is important for the mechanical manufacturing industry to improve the spiral bevel gear milling machine’s manufacturing capacity. One virtual ...
Comments