skip to main content
10.1145/3471985.3472370acmotherconferencesArticle/Chapter ViewAbstractPublication PagesicrcaConference Proceedingsconference-collections
research-article

A Novel Reversal Method for Measurement of Rotary Manipulator Geometric Errors

Published: 07 October 2021 Publication History

Abstract

We develop a novel method to measure six geometric errors (two position-independent geometric errors and four position-dependent geometric errors) of a rotary manipulator; we use two displacement sensors and one measurement target to this end. To enhance measurement accuracy, the method initially removes setup errors that distort the sensor data and then models the geometric errors using an nth-order polynomial equation exhibiting C1-continuity. The data are used to define the relative positions of the reference and measurement co-ordinate systems using a homogeneous transform matrix. The geometric errors of a rotary manipulator are measured using the least squares method to exploit the linear relationship between the errors and the measurement target profile. We validate our method via simulation and assess measuring uncertainties with consideration of measurement noise.

References

[1]
ISO 230-1. 1996. Test code for machine tools-part 1: geometric accuracy of machines operating under no-load of finishing conditions. ISO.
[2]
Yang, S. H., Lee, H. H., and Lee, K. I. 2019. Identification of inherent position-independent geometric errors for three-axis machine tools using a double ballbar with an extension fixture. Int. J. Adv. Manuf. Technol. (June. 2019), 2967-2976. DOI= https://doi.org/10.1007/s00170-019-03409-7.
[3]
Schwenke, H., Knapp, W., Haitjema, H., Weckenmann, A., Schmitt, R., and Delbressine, F. 2008. Geometric error measurement and compensation of machines – an update. CIRP Ann. Manuf. Technol. 660-675. DOI= https://doi.org/10.1016/j.cirp.2008.09.008.
[4]
Lee, J. H., Liu, Y., and Yang, S. H. 2006. Accuracy improvement of miniaturized machine tool: geometric error modeling and compensation. Int. J. Mach. Tools. Manuf. (Oct. 2006), 1508-1516. DOI=10.1016/j.ijmachtools.2005.09.004.
[5]
Yang, S. H., Kim, K. H., Park, Y. K., and Lee, S. G., 2004. Error analysis and compensation for the volumetric errors of a vertical machining centre using hemispherical helix ball bar test. Int. J. Adv. Manuf. Technol., 495-500.
[6]
Lee, K. I., Lee, H. H., and Yang, S. H., 2017. Interim check and practical accuracy improvement for machine tools with sequential measurements using a double ball-bar on a virtual regular tetrahedron. Int. J. Adv. Manuf. Technol., 1527-1536. DOI=10.1007/s00170-017-0582-9.
[7]
Lee, K. I., Lee, D. M., and Yang, S. H., 2012. Parametric modeling and estimation of geometric errors for a rotary axis using double ball-bar. Int. J. Adv. Manuf. Technol., 741-750. DOI=10.1007/s00170-011-3834-0.
[8]
Lee, K. I., Lee, J. C., and Yang, S. H., 2018. Optimal on-machine measurement of position-independent geometric errors for rotary axes in five-axis machines with a universal head. Int. J. Precis. Eng. Manuf. (April. 2018), 545-551. DOI=10.1007/s12541-018-0066-3.
[9]
Anandan, K. P., and Ozdoganlar, O. B., 2016. A multi-orientation error separation technique for spindle metrology of miniature ultra-high-speed spindles. Precis. Eng., 119-131. DOI=https://doi.org/10.1016/j.precisioneng.2015.07.002.
[10]
Huang, P, Lee, W. B., and Chan, C. Y., 2016. Investigation on the position drift of the axis average line of the aerostatic bearing spindle in ultra-precision diamond turning. Int. J. Mach. Tools. Manuf. (Sept. 2016), 44-51. DOI= https://doi.org/10.1016/j.ijmachtools.2016.05.001

Recommendations

Comments

Information & Contributors

Information

Published In

cover image ACM Other conferences
ICRCA 2021: 2021 the 5th International Conference on Robotics, Control and Automation
March 2021
129 pages
ISBN:9781450387484
DOI:10.1145/3471985
Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

Publisher

Association for Computing Machinery

New York, NY, United States

Publication History

Published: 07 October 2021

Permissions

Request permissions for this article.

Check for updates

Author Tags

  1. geometric error
  2. parametric modeling
  3. reversal method
  4. rotary manipulator

Qualifiers

  • Research-article
  • Research
  • Refereed limited

Funding Sources

  • National Research Foundation of Korea (NRF)
  • National Research Foundation of Korea (NRF)

Conference

ICRCA 2021

Acceptance Rates

Overall Acceptance Rate 15 of 29 submissions, 52%

Contributors

Other Metrics

Bibliometrics & Citations

Bibliometrics

Article Metrics

  • 0
    Total Citations
  • 18
    Total Downloads
  • Downloads (Last 12 months)1
  • Downloads (Last 6 weeks)0
Reflects downloads up to 05 Mar 2025

Other Metrics

Citations

View Options

Login options

View options

PDF

View or Download as a PDF file.

PDF

eReader

View online with eReader.

eReader

HTML Format

View this article in HTML Format.

HTML Format

Figures

Tables

Media

Share

Share

Share this Publication link

Share on social media