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An Incremental Surface Defect Detection Method by Fused Unsupervised and Supervised Methods

Published: 16 May 2023 Publication History

Abstract

Surface defect detection is an essential procedure during industrial production. It is a challenge to establish an effective model for the surface defects inspection of products. Because defect samples are few and varied. Current supervised learning methods for object detection require large amounts of defect data, which is difficult to collect in the industrial scene. The unsupervised method based on image reconstruction often reconstructs defects. In this paper, we propose a novel surface defect detection method by fused supervised and unsupervised approaches to accurately inspect various surface defects. For unsupervised module, it employs a convolutional autoencoder (CAE) to reconstruct the defect-free image. For the supervised module, use CAE to inspect the defective area for the defective images. A novel loss function is proposed to detect defects by making the residual image between the output image of CAE and the artificial defect im to close to the defect label image. So, by adding a semantic label with all zero values to the defect-free image, the residual image of different tasks is jointly close to their respective semantic labels. Therefore, a unified loss function is used to unify the unsupervised and supervised methods. The experimental results show that the proposed method achieves better inspection accuracy.

References

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  1. An Incremental Surface Defect Detection Method by Fused Unsupervised and Supervised Methods

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    AIPR '22: Proceedings of the 2022 5th International Conference on Artificial Intelligence and Pattern Recognition
    September 2022
    1221 pages
    ISBN:9781450396899
    DOI:10.1145/3573942
    Permission to make digital or hard copies of all or part of this work for personal or classroom use is granted without fee provided that copies are not made or distributed for profit or commercial advantage and that copies bear this notice and the full citation on the first page. Copyrights for components of this work owned by others than ACM must be honored. Abstracting with credit is permitted. To copy otherwise, or republish, to post on servers or to redistribute to lists, requires prior specific permission and/or a fee. Request permissions from [email protected]

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    Association for Computing Machinery

    New York, NY, United States

    Publication History

    Published: 16 May 2023

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    Author Tags

    1. Anomaly inspection
    2. Defect segmentation
    3. Fusion method
    4. Supervised method
    5. Unsupervised method

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    • Refereed limited

    Funding Sources

    • The Science Research Plan of the Shaanxi Provincial Department of Education

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    AIPR 2022

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